Troubleshooting Speakers

What can go wrong

Speakers are pretty durable, but failures do occur. The most common with TC-50's is a broken tweeter lead. In addition, over-driving the speakers or electrical problems in your amp can cause voice coils to overheat and become shorted. With age, capacitors can dry out and fail, either degrading sound or causing a driver to just stop working.

Testing Drivers

Woofers and tweeters can be tested with a Digital Multimeter (DMM) or Volt Ohm Meter (VOM). If you don't have a meter, you can get an inexpensive one for under $10 and they are great for basic troubleshooting. Nothing too mysterious here, the meter will have several tests it can perform, usually AC and DC Voltage (Volts 'V'), Current (Amps 'A'), and DC Resistance (Ohms 'Ω') with scales for each. What your are interested in is the Ohm function. Ohm may be abbreviated Greek Omega Ω character and the scale should be on the lowest scale (usually 200 ohms). The Ohm mode connects the meter's battery to its leads and measures the resistance of the circuit. When the leads are separated you will have infinite resistance (open), placing the leads together directly will measure zero ohms (shorted).

When you connect the leads of the meter to the woofer or tweeter terminals on a TC-50, it should measure a little more than 3 ohms (the resistance of the wire in the coil). A speakers DC impeedance  will always be less than the speakers rated "impedance" which is AC measurement that measures the average (nominal) resistance over an audio range. If a TC-50 measures less than 3 ohms is likely shorted (the winding insulation has overheated and fried), if it reads infinite, you may have an broken lead. Note to get an accurate reading you must disconnect at least one of the speakers leads from the crossover, otherwise you will also be measuring the resistance of speaker and the crossover circuit. If it measures around 3 ohms, but you still don't have any sound, you may have a bad component in the crossover circuit or a broken lead.

Replacement Woofer

While the only perfect woofer match for a set of Spica's is a service code matched OEM replacement. A bad voice coil can be rewound by a speaker re-builder (see links) and will likely produce a replacement driver that is a better match than a generic new old stock (NOS) Audax (FR) / Polydax (US) replacement.

Salvaging a Dead Tweeter

Tweeter failures can be mechanical or electrical (electrical being caused by overload and breakdown of the insulation). I have seen several tweeters that had mechanical failures. In most cases one of the leads will fatigue and break near the coil (you may note green oxidation at the point of failure). I have been able to salvage a tweeter when the negative lead that had failed by carefully uncoiling one turn of the coil and reconnecting the terminal. I was initially concerned about loss of resistance and inductance from this change, but found the measurements of the salvaged tweeter were in line with the measures those of other tweeters which have varied from 3.5 mH to 3.8 mH (inductance is measured in Henries) . While a new tweeter would be preferable, this is a serviceable option.

Another source of mechanical failure in a tweeter is the is piece of foam that lies beneath the fabric dome. The dome shaped piece of foam can deteriorate and crumble into the grove between the coil and the magnet. This deterioration appears to be accelerated in Spicas that have been stored in a hot, un-air conditioned space. I don't know if  this foam dome can be obtained from a re-builder or not, but this is an area you may want to check, especially if your speakers are particularly old or have been stored in hot spaces.

Determining Polarity

Correct polarity is required to keep drivers in phase (reversing the leads, produces a signal 180 degrees out of phase). You can determine polarity of a woofer by connecting a wire to the negative side and one to the positive side of a "d-cell' battery and then connect the wires to the speaker terminals. When the positive lead is connected to the positive speaker lead, the cone will move forward, if it is connected to the negative lead, the cone will move back. The battery method doesn't work for tweeters.

I found that after removing a tweeter I was unable to tell the positive terminal (normally marked in red) from the negative terminal. I went to my stash of parts to see if I see any clues that would help me identify the positive from negative terminals. Both leads attach to the coil at the edge nearest the dome. I found that there is a visible split in the form that the coil is wound around. The positive lead is the one that feeds into the spit. The positive lead enters the split, tucking behind the coil and looping up to start the coil at the edge farthest away from the dome.

 

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